AMAT Applied Materials 0225-01622控制器
1.產(chǎn) 品 資 料 介 紹:
- 等離子體刻蝕設(shè)備控制:整合射頻匹配組件(如 0041-78374)、真空閥門、反應(yīng)腔溫控模塊的運行數(shù)據(jù),實時調(diào)節(jié)射頻功率、腔室壓力、溫度等核心工藝參數(shù),保障刻蝕圖形精度與均勻性。
- 薄膜沉積設(shè)備控制:針對 PECVD、ALD 沉積工藝,協(xié)調(diào)氣體流量控制器(MFC)、加熱單元、沉積電源的工作狀態(tài),按預(yù)設(shè)工藝曲線精準(zhǔn)控制薄膜生長速率與厚度,確保膜層質(zhì)量一致性。
- 晶圓傳送系統(tǒng)控制:對接晶圓傳送機器人、FOUP 接口、對準(zhǔn)器等傳動機構(gòu),通過精準(zhǔn)的位置算法與時序控制,實現(xiàn)晶圓在不同工藝腔室間的高效、無損傷轉(zhuǎn)運,保障自動化生產(chǎn)流程連貫。
- 主機設(shè)備適配:廣泛應(yīng)用于 AMAT Centura 刻蝕平臺、Endura 沉積系統(tǒng)、Producer 薄膜沉積設(shè)備及 OptiPro 晶圓測量設(shè)備。
- 配套模塊兼容:與 AMAT 0100-00046 電流感應(yīng)組件、0100-20001 電子接口模塊、0020-40923 旋轉(zhuǎn)鎖等組件直接對接,形成 “感知 - 控制 - 執(zhí)行” 的閉環(huán)系統(tǒng)。
- 協(xié)同系統(tǒng)聯(lián)動:支持與工廠 MES 系統(tǒng)、設(shè)備健康管理系統(tǒng)(PHM)數(shù)據(jù)交互,實時上傳設(shè)備運行數(shù)據(jù)、工藝日志,接收生產(chǎn)任務(wù)調(diào)度指令,實現(xiàn)設(shè)備的智能化管理與遠程監(jiān)控。
- 安裝前準(zhǔn)備:確認(rèn)安裝區(qū)域潔凈度符合 Class 100 標(biāo)準(zhǔn),清除粉塵與金屬碎屑;檢查控制器外觀無損傷,接口無氧化;準(zhǔn)備專用屏蔽線纜(電源線、信號線分開敷設(shè))、扭矩扳手(精度 ±5%)及防靜電工具。
- 硬件安裝:將控制器固定在設(shè)備電控柜內(nèi)(預(yù)留≥10cm 散熱空間),連接冗余供電線路(確保正負極無反接);按接口定義連接各子系統(tǒng)信號線,以太網(wǎng)采用屏蔽雙絞線(傳輸距離≤100m),RS-485 總線需在兩端接 120Ω 終端電阻;完成接線后用絕緣膠帶固定線纜,避免線纜松動導(dǎo)致接觸不良。
- 軟件配置與調(diào)試:通過調(diào)試軟件(AMAT 專用配置工具)登錄控制器,配置網(wǎng)絡(luò)參數(shù)(IP 地址、子網(wǎng)掩碼)、協(xié)議參數(shù)(Modbus 從站地址、Profinet 設(shè)備名稱);導(dǎo)入預(yù)設(shè)工藝控制程序,進行單模塊測試(如單獨控制射頻電源啟停、真空閥門開關(guān))與多模塊聯(lián)動測試(如模擬完整工藝流程:晶圓上載 - 腔室抽真空 - 工藝執(zhí)行 - 晶圓卸載);調(diào)試完成后備份配置參數(shù)與控制程序,防止數(shù)據(jù)丟失。
AMAT Applied Materials 0225-01622控制器 英文資料:
1、 Product core positioning
AMAT 0100-00046 current sensing component is a closed-loop current detection unit developed by Applied Materials for high-precision current monitoring of semiconductor equipment. It belongs to the "current signal sensing center" of the equipment's electronic control system. Its core function is to real-time and accurately collect current signals from key subsystems of semiconductor equipment, such as RF power supply, motor drive, and heating module. Through signal amplification, filtering, and isolation processing, the analog current signal is converted into a standard signal recognizable by the equipment control system (such as 4-20mA or 0-5V). At the same time, it has overcurrent warning and fault diagnosis functions, and is a key sensing component to ensure the safe operation of equipment and stable process parameters.
Compared to general industrial current sensors, this component adopts a semiconductor grade high-precision detection chip and electromagnetic isolation design, which can withstand high-frequency electromagnetic interference and temperature fluctuations in process scenarios such as etching and deposition. It is suitable for Class 100 cleanliness requirements in clean workshops and has low power consumption and high response speed characteristics, meeting the stringent requirements of advanced process equipment with "zero delay and high precision" for current monitoring at 14nm and below.
2、 Core structure and technical parameters (derived based on industry standards and similar products)
Based on the technical specifications of AMAT electronic control system, current monitoring requirements for semiconductor equipment, and application scenarios of this component, the core specifications are speculated as follows:
Parameter category
Specification Description
Detecting core characteristics
The detection type is AC/DC dual-mode, with a range of 0-50A (can be divided into 0-10A/0-20A/0-50A by jumper setting), and an accuracy level of ± 0.2% FS
Signal output and response
The standard output signal is 4-20mA analog (or 0-5V optional), with a response time of less than 10 μ s and a linearity error of less than 0.1% FS
Isolation and anti-interference
Adopting optoelectronic isolation technology, isolation voltage ≥ 2500V AC (1min); The anti electromagnetic interference level meets the EN 61000-6-2 standard, and the common mode rejection ratio is greater than 80dB
Structure and Material
Adopting modular packaging, with dimensions of approximately 80 × 60 × 25mm and a weight of less than 150g; the shell is made of flame-retardant ABS material (UL 94 V-0 grade) and has a protection level of IP40
Power Supply and Environment
Power supply voltage 24V DC ± 10%, typical power consumption<2W; operating temperature -10-60 ℃, humidity<85%, no condensation, storage temperature -40-85 ℃
Control and alarm
Integrated overcurrent alarm function, which can set the alarm threshold (0-100% range adjustable) through the device system, and the alarm output is an NPN switch signal
Certification and Compatibility
Compliant with CE, UL 61010-1 safety standards and SEMI S2/S8 semiconductor equipment specifications, compatible with AMAT 0100 series electronic interface modules
AMAT Applied Materials 0225-01622控制器 產(chǎn)品展示

產(chǎn)品視頻
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The content is from Ruichang Mingsheng Automation Equipment Co., LTD
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