AMAT Applied Materials 0100-90708真空控制聯(lián)鎖 PCB 卡
1.產(chǎn) 品 資 料 介 紹:
- 多源真空信號集成管控:搭載 12 路高精度模擬 / 數(shù)字輸入通道,可同步采集皮拉尼真空規(guī)(粗真空監(jiān)測)、電容薄膜真空規(guī)(高真空監(jiān)測)的壓力信號(測量范圍覆蓋 10?~10??Pa),以及隔離閥、鐘擺閥的開關(guān)狀態(tài)信號,信號采樣頻率≥1kHz,響應(yīng)延遲≤5ms,實(shí)現(xiàn)真空參數(shù)的毫秒級感知。
- 智能聯(lián)鎖邏輯執(zhí)行:內(nèi)置基于 SIL 2 安全等級的可編程控制器,預(yù)設(shè)真空系統(tǒng)專屬聯(lián)鎖邏輯 —— 當(dāng)檢測到工藝腔真空度未達(dá) 10?3Pa(工藝啟動閾值)時,自動鎖定射頻電源與氣體進(jìn)氣閥;若發(fā)生腔體突發(fā)泄漏(壓力驟升≥10Pa/s),可在 100ms 內(nèi)觸發(fā)三重保護(hù):關(guān)閉分子泵電源、開啟前級隔離閥、啟動氮?dú)馄瓶栈芈?,防止空氣涌入污染腔體。
- 真空閥門精準(zhǔn)驅(qū)動:集成 8 路大功率繼電器輸出模塊,可直接驅(qū)動閘閥、角閥、鐘擺閥等各類真空閥門(支持 DC 24V/AC 220V 驅(qū)動電壓),閥門動作響應(yīng)時間≤200ms,且具備閥門卡滯自檢測功能,當(dāng)閥門未按指令完成動作時,立即觸發(fā)報警并切斷相關(guān)工藝單元電源。
- 系統(tǒng)協(xié)同與診斷功能:配備 DeviceNet 與 RS-485 雙通信接口,可無縫接入 AMAT 設(shè)備主控制系統(tǒng)及真空系統(tǒng)監(jiān)控平臺,實(shí)現(xiàn)真空參數(shù)實(shí)時上傳與遠(yuǎn)程控制;內(nèi)置 LED 狀態(tài)指示燈與故障代碼輸出功能,可精準(zhǔn)定位真空規(guī)故障、閥門驅(qū)動電路異常等 8 類常見問題,縮短維護(hù)時間至 30 分鐘以內(nèi)。
- 工業(yè)級環(huán)境適配性:采用 FR-4 環(huán)氧玻璃布基板與鍍金引腳設(shè)計(jì),工作溫度范圍覆蓋 - 5~75℃,濕度耐受≤80% RH(無凝露),電磁兼容性符合 IEC 61000-4 標(biāo)準(zhǔn),可抵御等離子體設(shè)備產(chǎn)生的強(qiáng)電磁干擾,MTBF(平均無故障時間)≥60000 小時,適配 Class 100 潔凈車間環(huán)境。
AMAT Applied Materials 0100-90708真空控制聯(lián)鎖 PCB 卡 英文資料:
1、 Core positioning and system of the product
0100-90708 Vacuum Control Interlock PCB Card is a key control and safety protection component in the semiconductor equipment vacuum system of Applied Materials Company (AMAT), belonging to the "Vacuum System Intelligent Interlock Control" product line. In core processes such as wafer etching and thin film deposition that rely on high vacuum environments, the stability of vacuum degree and the reliability of cavity sealing directly determine the success or failure of the process and equipment safety. This PCB card serves as the "vacuum safety center" and is specifically adapted to the vacuum circuit of AMAT Centura and Endura series equipment. By integrating signals from vacuum gauges, valves, and other components, real-time monitoring and interlocking response are achieved. It is the core technical unit that ensures the safety and controllability of the entire process of vacuum system from rough and fine pumping to process maintenance.
2、 Analysis of core functions and technical characteristics
Based on the stringent requirements of semiconductor vacuum systems and industry standards for interlocking control, the core characteristics of this PCB card can be accurately disassembled into the following points:
Multi source vacuum signal integrated control: equipped with 12 high-precision analog/digital input channels, it can synchronously collect pressure signals of Pirani vacuum gauge (coarse vacuum monitoring) and capacitance film vacuum gauge (high vacuum monitoring) (measurement range covers 10 ?~10 ?? Pa), as well as switch status signals of isolation valves and pendulum valves. The signal sampling frequency is ≥ 1kHz, the response delay is ≤ 5ms, and millisecond level perception of vacuum parameters is achieved.
Intelligent interlocking logic execution: Built in programmable controller based on SIL 2 safety level, pre-set vacuum system exclusive interlocking logic - when the vacuum degree in the process chamber does not reach 10 ? Pa (process start-up threshold), it automatically locks the RF power supply and gas inlet valve; If there is a sudden leakage in the chamber (pressure surge ≥ 10Pa/s), triple protection can be triggered within 100ms: turn off the power supply of the molecular pump, open the front-end isolation valve, and start the nitrogen gas circuit to prevent air from entering the contaminated chamber.
Precise driving of vacuum valves: Integrated with 8 high-power relay output modules, it can directly drive various types of vacuum valves such as gate valves, angle valves, clock valves, etc. (supporting DC 24V/AC 220V driving voltage). The valve action response time is ≤ 200ms, and it has a valve jamming self detection function. When the valve does not complete the action according to the instructions, it will immediately trigger an alarm and cut off the power supply of the relevant process unit.
System collaboration and diagnostic function: equipped with dual communication interfaces of DeviceNet and RS-485, it can seamlessly connect to the AMAT equipment main control system and vacuum system monitoring platform, realizing real-time uploading and remote control of vacuum parameters; Built in LED status indicator and fault code output function can accurately locate 8 common problems such as vacuum gauge faults and valve drive circuit abnormalities, reducing maintenance time to less than 30 minutes.
AMAT Applied Materials 0100-90708真空控制聯(lián)鎖 PCB 卡產(chǎn)品展示

產(chǎn)品視頻
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The content is from Ruichang Mingsheng Automation Equipment Co., LTD
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